As far as the high rigidity structure is concerned, the finite element analysis software has been used for auxiliary design, static and dynamic structure analysis of the casting, which ensures the high rigidity of the whole structure.
Standard Configuration | Optional Configuration |
Vertical Type | |
FANUC CNC system | FANUC/Siemens/Heidenhain CNC Controller |
BT40 12000rpm Spindle | BT/ISO/HSK-A63 10000~30000rpm Spindle |
Spindle Direct Drive | |
Spindle Oil Chiller | |
Spindle coolant nozzle system | Coolant Through Spindle (CTS) |
High Precision Screw rod | Coolant Through Screw rod |
XYZ Axis Linear rails | |
XYZ Axis Servo Motor | |
Fully Enclosed Splash Guard | |
Electrical Cabinet Heat Exchanger | Electrical Cabinet AC |
Handheld air gun | |
Water gun | |
Automatic lubrication system | |
LED working lamp | |
Tool magazine | ATC/Tool Magazine system |
CNC Manual & Operation | |
Chip flush coolant system | |
LCD | |
Working lamp | |
Three-color warning lamp | |
Transformer(According to Local Voltage) | |
Took kit | |
The 4th axis rotary table | |
spiral type Chip Conveyor system | |
Chain type Chip Conveyor system | |
Linear Scale | |
Auto.Tool Measuring system | |
Auto.Workpiece Measuring system | |
CE Mark | |
Others Options as requested |
As far as the high rigidity structure is concerned, the finite element analysis software has been used for auxiliary design, static and dynamic structure analysis of the casting, which ensures the high rigidity of the whole structure.
The X Y Z axis adopt heavy duty linear roller guide rail. They are of good rigidity, high accuracy and long service life
The Machining center adopts direct drive spindle what gives high speed.
Interpolation: the backlash interpolation, quadrant error interpolation, tool length interpolation, tool radius interpolation, temperature interpolation (optional).
Feed function: feed rate trimming, feeding rate per minute per rotation, feed rate, programmable acceleration limit.
Spindle function: spindle speed, spindle override function trimming, spindle orientation quasi stop, speed limit.
Automatic Tool Changer(ATC) is composed of tool magazine and tool changing arms. Automatic too changer is installed separately from machine tool with the purpose of preventing adverse influences of vibration during running of automatic tool changer and other reasons on precision. Tool selection adopts the method of fixed address in the shortest path. All tools return to original position, therefore, the problem of collision between large-size tools is only considered in initial installation. Two-way tool magazine adopts the shortest path.
Because of the cold inside the hollow spindle coolant spewing from the tools, can directly effect on the workpiece and cutting tool parts, cooling effect is better than ordinary spindle, make better surface quality of machined part.
iHT 3 | iHT 5 | iHT 6 | iHT 10 | ||
Spindle head | FL 140 h5 | FL140 | FL170 h5 | FL220 h5 | |
Spindle maximum speed | rpm/min | 4500/5000 | 4500/5000 | 3250/4000 | 3000 |
Torque 40% ED | N·m | 112 | 112 | 300/370 | 540/630 |
Spindle power | kW | 7.5-11/11-15 | 11-15 | 15/18.5 | 15/18.5/22/33 |
Chuck diameter | mm | 6′/8′ | 6′/8′ | 10′/12′ | 10′/12′ |
Spindle bore | mm | ¢74.3 | ¢74 | ¢87 | ¢102 |
Front bearing diameter | mm | ¢100 | ¢100 | ¢130 | ¢140 |
Spindle bearing lubrication | Grease | Grease | Grease | Grease | |
Speed range | rpm | 5-5000/5-6000 | 4500/5000 | 5-3250/5-4000 | 5-3000 |
Working area | |||||
Maximum swing over bed | mm | 558 | 550 | 650 | 680 |
Maximum swing over cross slide | mm | 420 | 320 | 400 | 465 |
Maximum cutting diameter over bed | mm | 340/328 | 390/340 | 450/420 | 515/465 |
Maximum bar capacity | mm | 42/51/65 | 42/52/65 | 65/75 | 75/90 |
Maximum machining length | mm | 350 | 500 | 550 | 1000 |
Travel Z | mm | 380 | 540 | 600 | 1050 |
Travel X | mm | 180 | 230 | 267 | 300 |
Center distance | mm | 608 | 700 | 787 | 1252 |
Ballscrew | |||||
X / Z axies ballscrew D x P | mm | 32×10 | 32×10 | 38×10 | 40×10 |
Turret slide | |||||
Rapid traverse Z | m/min | 30 | 30 | 30 | 30 |
Rapid traverse X | m/min | 30 | 30 | 30 | 30 |
Rapid traverse C | m/min | 100 | 100 | 100 | 100 |
Measuring system | |||||
X/Z axies measuring system | Absolute rotative | Absolute rotative | Absolute rotative | Absolute rotative | |
Positioning (X/Z) | mm | 0.008/0.008 | 0.008/0.008/0.010 | 0.008/0.008 | 0.008/0.010 |
Repeatability (X/Z) | mm | 0.004/0.005 | 0.005 | 0.005/0.005 | 0.005/0.005 |
Tailstock | |||||
Stroke | mm | 350 | 500 | 500 | 850 |
Tailstock moving | CNC | Hydraulic / servo | Hydraulic / servo | Hydraulic / servo | Hydraulic / servo |
Pressure | N | 4,000 | 4,000 | 8,000 | 12,000 |
Centre location | MK 4 | MK 4 | MK 5 | MK 5 | |
Tool attachments | |||||
Servo turret | INVESTA/SAUTER | INVESTA | INVESTA/SAUTER | INVESTA/SAUTER | |
No. of tool stations | 8-12 | 12 | 8-12 | 12 | |
Turret disk type | Slot type | Slot type | Slot type | Slot type | |
Tool attachment | □25 | □25 | □25 | □25 | |
Driven tool turret | SAUTER | SAUTER | SAUTER | SAUTER | |
No. of tool stations | 12 | 12 | 12 | 12 | |
Turret disk type | BMT55 | BMT55 | VDI40/BMT55 | VDI40/BMT55 | |
Tool attachment | □25 | □25 | □25 | □25 | |
Maximum speed | rpm/min | 4000 | 4000 | 4000 | 4000 |
Drive power (40 % DC) | kW | 3/3.3 | 3/3.3 | 3/3.3 | 3/3.3 |
Torque (40 % DC) | 35/50 | 35/50 | 45/50 | 45/50 | |
Electrical specifications | |||||
Voltage | V | 380 ±10% | 380±10% | 380±10% | 380±10% |
Frequency | HZ | 50 ± 1% | 50 ± 1% | 50/60 | 50/60 |
Max. installed power | KVA | 20/25 | 35 | 35 | 35/50 |
Hydraulic unit | |||||
Max. working pressure | bar | 40 | 40 | 55 | 55 |
Reservoir capacity | L | 35 | 35 | 15 | 15 |
Pump flow | L/min | 24 | 24 | 24 | 24 |
Coolant system | |||||
Capacity with tank | L | 100 | 150 | 150 | 175 |
Pump delivery | L/min | 30 | 30 | 30 | 30 |
Pump pressure | bar | 5 | 5 | 5 | 5 |
Control system | |||||
FANUC | 0i-TF | 0i-TF | 0i-TF | 0i-TF | |
SIEMENS | 808/828/840D | 828D/840D | 828D/840D | 828D/840D | |
Others | |||||
Noise level | dB | ≤80 | ≤80 | ≤80 | ≤80 |
Net weight | kg | About 3,200 | About 3,500 | About 5,200 | About 7,500 |
Size (length×width×height) | mm | About 3600×1850×1850 | About 3750×1850×1800 | About 3870×2000×2000 | About 5100×2100×2100 |
Slant angle, Material | ° | 45°HT300 | 45°, Cast-iron | 45°HT300 | 45°HT300 |
As far as the high rigidity structure is concerned, the finite element analysis software has been used for auxiliary design, static and dynamic structure analysis of the casting, which ensures the high rigidity of the whole structure.
The X Y Z axis adopt heavy duty linear roller guide rail. They are of good rigidity, high accuracy and long service life
The Machining center adopts direct drive spindle what gives high speed.
Interpolation: the backlash interpolation, quadrant error interpolation, tool length interpolation, tool radius interpolation, temperature interpolation (optional).
Feed function: feed rate trimming, feeding rate per minute per rotation, feed rate, programmable acceleration limit.
Spindle function: spindle speed, spindle override function trimming, spindle orientation quasi stop, speed limit.
Automatic Tool Changer(ATC) is composed of tool magazine and tool changing arms. Automatic too changer is installed separately from machine tool with the purpose of preventing adverse influences of vibration during running of automatic tool changer and other reasons on precision. Tool selection adopts the method of fixed address in the shortest path. All tools return to original position, therefore, the problem of collision between large-size tools is only considered in initial installation. Two-way tool magazine adopts the shortest path.
Because of the cold inside the hollow spindle coolant spewing from the tools, can directly effect on the workpiece and cutting tool parts, cooling effect is better than ordinary spindle, make better surface quality of machined part.